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Hints and Tips to Create Your Concrete Worktop

Before You Pour...

  • Edge Forms can warp if left in direct sunlight or high heat – store them somewhere cool.

  • Use duct tape on cement board seams and around the outside of your forms to prevent leaks.

  • Pre-drill holes in your forms before installing to avoid stripping the cement board.

  • Set your drill to the lowest setting and avoid overtightening clips and screws.

  • Protect your cabinets and floors with painter’s plastic – pouring concrete is messy!

  • Lightly mist the cement board with water before pouring to stop it absorbing too much moisture from the mix.

  • For temporary support under overhangs, cut 2x4 legs slightly short and use shims – they’ll be easier to remove later.

  • Add extra Fibreglass Mesh around sink cut-outs or corners for added reinforcement and to help prevent cracking.


Mixing, pouring and finishing...

  • Use a corded ½” drill with a spiral paddle mixer – cordless drills don’t have enough power.

  • Always mix with cold water. Let your hose run a bit to flush out any warm water before filling.

  • Add your mix to the water gradually. If it starts thickening too much, pause and let the drill catch up before adding more.

  • If you don’t have a screed, a straight 2x4 or level will do the job.

  • Vibrate the edges to remove trapped air – tap with a float or use a sander along the form. A margin trowel also helps while pouring.

  • Keep an eye out for low spots as you pour – they’re hard to fix later. Fill gaps under your screed before the mix sets.

  • If pouring in hot weather or direct sunlight, cover your top with damp towels or plastic once it’s firm enough to prevent shrinkage or curling.

  • To remove faucet knockouts, twist from underneath. If it’s stuck, drill into the base, insert a lag bolt, and pull it free with pliers.

  • Use an electric orbital sander for finishing – hand sanding isn’t very effective.


Maintenance and long term care...

  • Avoid putting tape on sealed concrete – it can lift the sealer. Replace rubber feet on appliances with felt pads to prevent damage.

  • Clean sealed surfaces with regular household cleaners and a soft cloth or sponge. Avoid abrasive tools like magic erasers – they can dull the finish

  • Cover your outdoor worktops in winter. Freeze/thaw cycles can affect them.



 
 
 

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